custom packaging creation based on custom item arrangements

专利摘要:
On-demand packaging design based on custom item arrangements The present invention relates to methods, apparatus, modules and systems for producing on-demand packaging. For example, packaging can be automatically produced on demand to be sized and configured for use with a custom item set and / or custom item arrangement. In one aspect, the items are arranged on a support device and an imaging component obtains an image or other data related to such an arrangement. Based on the image, the dimensions of the arrangement can be determined, and a packaging model, such as a box model, can be designed. The designed model may be of an appropriate size to wrap the items when they are arranged in the same manner as provided on the support device. A packaging machine can produce an on-demand box model after the box model has been designed based on the physical arrangements of the items on the support device.
公开号:BR112012014153A2
申请号:R112012014153
申请日:2010-12-10
公开日:2020-05-19
发明作者:Pettersson Niklas；Osterhout Ryan
申请人:Packsize Llc；
IPC主号:

专利说明:

PACKAGING CREATION UNDER DEMAND BASED ON CUSTOMIZED ITEM ARRANGEMENTS
RELATED REQUESTS
This application claims priority and benefits from US patent application serial number 61 / 285,962 filed on December 12, 2009 and entitled CREATING ON-DEMAND PACKING BASED ON MANUAL ARRAGEMENT OF ITEMS, in which its application is expressly incorporated here as a reference in its entirety.
BACKGROUND OF THE INVENTION
With the increase in the availability of goods, products and other items not only locally, but through a global market, the need has been created to ship and deliver these materials correctly and efficiently, and this has never been more important. Products that are improperly packaged are more likely to be damaged; this can result in a significant cost to the supplier if the product has to be returned, replaced, or even if a frustrated consumer simply decides to cancel the purchase. Fortunately, the packaging systems available can now be used to produce almost any type of packaging, including packaging that can safely store one or more products.
Perhaps the single biggest factor in producing packaging for a product is that the packaging be designed to fit the product as precisely as possible. With a more precise fit, the item or product contained is not only more likely to be damaged, but the need for inner packaging is also reduced and possibly eliminated. In particular, when packaging materials (eg, cardboard, paper, etc.) are used to create a box or other packaging design, the materials are often folded and creased as close to a right angle as possible. Creasing and folding perpendicularly increases the strength characteristics of the packaging materials, thus giving a resulting box a correspondingly greater resistance to damage when stacked.
A standard box has twenty-four angles that make up its rectilinear shape. If one or more angles depart from a right angle, even by a few degrees, other angles can also be created and the strength of the resulting housing is reduced. When resistance decreases, the risk of damage or loss of packaged items increases. In the same way when the package does not have a good fit, similar risks of loss or damage can occur, as the sides of the package can bend, the corners can bend and the right angles that make the package strong can be lost.
By using boxes or other packages that provide a more precise fit, it can therefore provide a drastic reduction of losses and damages. A more precise adjustment also produces other significant savings, such as, for example, reducing the amount of material used in the production of a box, potentially reducing and eliminating internal packaging, reducing shipping and postage rates, reducing time on the packaging line. and increase transportation efficiency.
Existing packaging equipment allows a manufacturer, producer or supplier to introduce a desired box model or the desired dimensions of a box or other package. The equipment can then automatically generate a box model with appropriate cuts and creases. For box sizes of high volume items they are often pre-selected and prefabricated since repeated sales and / or storage of such items make it economically viable so that a specific package for that item or a group of items can be designed. items.
However, it is often not feasible to pre-select the box sizes and / or prefabricate boxes for low volume items, special items, unique arrangements, etc., at least not in a way that they provide a precise fit. For example, a retailer operating an online store may have thousands of different items and could receive an order for any number of different items, such that the combination of size, shape, weight and other configuration of a desired package would be virtually impossible to achieve. predict in advance. Such combinations previously made it difficult to economically produce customized customized packaging, due at least in part to the time required to organize and measure the items and to introduce a box size for each order that includes several items. Thus, retailers were generally required to choose or select a box from the available boxes of standard sizes and fill the empty spaces inside the box with the internal packaging materials.
BRIEF SUMMARY
The modalities of the present disclosure are directed to a system for creating packaging on demand based on a physical arrangement of items to be placed inside the created packaging. The modalities of this disclosure include systems, machines, methods, modules, and computer-readable media that can be used efficiently and automatically to produce customized packaging for a wide variety of combinations of different items and products.
According to the exemplary modality, a system is disclosed to organize, measure and / or pack items. An exemplary system may include a support element configured to receive and stabilize an arrangement of one or more physical items. The support element may include a base surface on which items are arranged. The system can also include an image component. The imaging component can be configured to obtain dimensional information based on the size of the arrangement of the items stabilized by the support element.
In accordance with an aspect that can be combined with any other aspect here, the support device can also include at least one side surface connected to the surface of the base. The side surface and the base surface can be oriented with respect to an origin. In some cases, there may be two side surfaces connected to the base surface and oriented towards the origin.
In accordance with an aspect that can be combined with any other aspect here, the image component can obtain dimensional information regarding the origin defined by one or more planes or surfaces.
In accordance with an aspect that can be combined with any other aspect here, one or more side surfaces of a support device are generally perpendicular to the base surface of the support device. The base surface and one or more side surfaces can intersect at the origin.
In accordance with an aspect that can be combined with any other aspect in this document, the surface of the base is tilted in one direction. In some embodiments, the surface of the base is tilted in two directions. For example, the base surface can be tilted in one or two directions towards an origin.
In accordance with an aspect that can be combined with any other aspect here, an image component obtains three-dimensional information. For example, the image component can obtain images or other type of raster data. According to one aspect, the imaging component is a three-dimensional scanner like a camera time flight.
In accordance with an aspect that can be combined with any other aspect here, the image component communicates with a packaging production machine. The imaging component can transmit dimensional information about an item arrangement to the packaging production machine, to allow the packaging production machine to design and / or dynamically produce packaging sized to fit the arrangement of the items.
In accordance with an aspect that can be combined with any aspect here, a processing component can be used to connect the imaging component to the packaging machine. The packaging production machine and / or the processing component can, after obtaining the image data or dimensional data, create a packaging model with an internal dimension generally corresponding to the dimensions of the arrangement of the items.
In accordance with another aspect that can be combined with any other aspect here, a method is disclosed for creating customized packaging on demand and based on the physical size of the items for placement in the customized packaging. The method may include determining that one or more items have been placed in an arrangement, obtaining image data from said arrangement, image data representing information of three-dimensional size and in response to obtaining image data, automatically creating and / or dynamically a packaging model with an internal capacity generally corresponding to the three-dimensional size information.
In accordance with an aspect that can be combined with any other aspect here, obtaining image data may include the use of a three-dimensional scanner to obtain images of an arrangement of items on a assistive device.
In accordance with an aspect that can be combined with any aspect here, a processing component uses the image data to calculate the three-dimensional size information.
In accordance with an aspect that can be combined with any other aspect here, a packaging production machine produces the dynamically designed packaging model of packaging materials.
In accordance with an aspect that can be combined with any other aspect here, obtaining image data from an arrangement of items includes displaying a user interface. The user interface displays a visual representation of the image data and / or three-dimensional size information.
In accordance with an aspect that can be combined with any other aspect here, a user interface includes an entry that allows you to select the size information, start obtaining the size or image data, send the automatically determined dimensional information or the information of creation of the model to a packaging production machine, or any combination thereof.
Still in accordance with another modality, a system for measuring an arrangement of items for a dynamic project and creation of a customized packaging is disclosed. Such a system may include a support device configured to receive an arrangement of physical items. An image component is included and configured to obtain image data from the arrangement of the items, and a processing component can be operatively coupled to the image component to use the image data to obtain dimensional information related to the arrangement of said plurality of items. physical items. The processing component can be integral with the image component or separate from it.
In accordance with an aspect that can be combined with any other aspect here, a packaging production machine is configured to receive dimensional information from a processing component and use the dimensional information dynamically to produce a packaging model of a corresponding size for said dimensional information.
According to an aspect that can be combined with any other aspect here, the packaging production machine or the processing component automatically, without the user input of dimensional information, designs a packaging model that can be assembled to have a shape and internal size that generally corresponds to the size of the arranged physical items.
One modality includes the creation of customized packaging on demand. One or more items that must be included in a box or other package are identified and placed in an arrangement. For example, items can be arranged in a specific location. The specific location can be a support device, or it can be any other location, such as a usable location with a calibrated imaging component. The arrangement of the items can be analyzed to, for example, obtain dimensional information of the arrangement, or otherwise obtain the image data related to the arrangement. Dimensional data can be used to determine the size of the package that should be created for the arrangement. The packaging can have a customized size suitable to place the arrangement of the items and can be created on demand, in response to obtaining the dimensional data. After determining the packaging size, a packaging template can be produced, assembled and packaged with the items. These produced packages can be produced without manually introducing measurements of the size of the arranged items.
When items are arranged, a three-dimensional analysis of the arrangement of the item can be performed and three-dimensional analyzes can be used to determine the size of the packaging that should be used for the arrangement. The packaging can have a customized size suitable for the arrangement of the items and can be created on demand. After determining the size of the packaging, a packaging template can be produced, assembled and packed with the arranged items.
In some modalities, three-dimensional analyzes may include, or result in, the dimensions of the arrangement being calculated. Such calculated dimensions can result from the analysis of image data and can form the basis of a box or other packaging model project that can be produced to delimit the arranged items. Determine that the objects have been placed in an arrangement and perform the three-dimensional analysis that can be carried out by a measurement component and / or a processing component. An exemplary measurement component can be, for example, a three-dimensional scanner, such as a flight time scanner. A processing component can include a processor that executes computer-executable instructions that analyze the information obtained from the measurement component.
An arrangement of items can be done manually, robotically, virtually or in any other way. For example, an arrangement can be made by physically placing each of a set of items to be packaged in a support device accessible to a measurement component that obtains dimensional and / or image data.
An example of a support device can be a table or other horizontal or sloped surface. In some cases, the assistive device may define an origin. For example, three planes with angular displacement at right angles can define the origin. A base plan of the three planes can be flat and / or define a slope. For example, the base plane can be tilted so that one or more edges of the base plane are positioned lower in relation to an opposite edge. In another embodiment, the lower plane may have an inclination in several directions. For example, the origin can be positioned lower or higher in relation to the surfaces of the outer edges of the base plane.
The system can interact with a packaging production machine that creates box models of a custom size. For example, a processing component can communicate with the packaging production machine to automatically provide the dimensional information that the packaging production machine uses to create a packaging model. The box model can be sized to place the arrangement of the items on the support device and the packaging production machine can automatically determine which cuts, creases, dashes, perforations or other features that must be made to produce the packaging model. Such a design can also be elaborated based on considerations to optimize the packaging design and may include material costs, size of packaging materials (eg corrugated board) available time needed to produce the model, and / or other preferred requirements. A screen can also be included in the system and provides symbols for a system operator. In one example, the processing component can display a graphical or visual representation of the arrangement of the items, to show the dimensions of the arrangement, or other aspects. The screen can also include an entry to select the automatic calculation of the dimensions of an arrangement and / or the creation of a packaging model.
This summary is provided to introduce a selection of concepts in a simplified way that will be described later in the detailed description. This summary is not intended to identify the main features or essential characteristics of the matter claimed, nor is it intended to be used as an aid in determining the scope of the matter sought.
Additional features and advantages of the invention will be established from the disclosed modalities will be defined below in the description that follows, and in part will be obvious from the description or can be learned by practicing the modalities disclosed here. The characteristics and advantages of the disclosed modalities and variations can be realized and obtained by means of instruments and combinations particularly indicated in the attached claims. These and other features of the present disclosure will become more fully apparent from the description below and the appended claims, or can be learned by practicing the modalities as described below.
BRIEF DESCRIPTION OF THE DRAWINGS
In order to highlight and clarify the various aspects of the modalities of the present invention, a more detailed description of the various characteristics and aspects will be provided as a reference to the specific modalities of the same that will be illustrated in the attached drawings. It will be appreciated that these drawings describe only the preferred embodiments of the invention and are not intended to limit its scope and that the figures are not necessarily to scale. The modalities described here will be explained with additional specificity and detailed through the use of the accompanying drawings, in which:
Figure 1 schematically illustrates a system architecture, including a measuring system and a packaging production machine;
Figures 2A to 2C illustrate an example of the measurement system usable in the architecture of the system of figure 1;
Figure 3 illustrates a flow chart of a customized packaging production method for a variety of items;
Figure 4 illustrates a variety of items that can be organized for the production and design of a customized packaging;
Figures 5A-5C illustrate several examples of the arrangement of the items in Figure 4;
Figures 6A and 6B illustrate a box model that can be produced to contain the arrangement of the items in figure 5A;
Figures 7A and 7B illustrate a box model that can be produced to contain the arrangement of the items in figure 5B; and
Figures 8A and 8B illustrate a box model that can be produced to contain the arrangement of the items in figure 5C.
DETAILED DESCRIPTION OF SOME EXEMPLIFICATIVE MODALITIES
The exemplary modalities of the present disclosure are directed to a system for creating packaging on demand. More particularly, exemplary modalities of the present disclosure are directed to systems, machines, modules and computer media usable to produce efficiently and automatically customized packages for a wide variety of combinations of different items and products. In this sense, exemplary modalities of the present disclosure can be used to produce packaging efficiently on demand. For example, these packages can be customized to unique combinations of items to reduce the likelihood of damage or loss of items, reduce the consumption of packaging materials or supplies, reduce handling costs, reduce packaging time or provide numerous other benefits, or any combination of these.
Referring now to Figure 1, an exemplary embodiment of a on-demand packaging system 110 is illustrated and includes a measuring system 102 communicatively coupled to a packaging production machine 104. As described in more detail here, an example of a packaging system measurement 102 can receive an i 16
I
I arrange one or more items. Based on the arrangement of such items, the measuring system 102 can measure or otherwise obtain the dimensional information related to these items. Such dimensional information is optionally sent to a packaging production machine 104, such as by sending an electronic message 106. Upon receiving such a message 106, packaging production machine 104 may use the dimensional information received to design and / or produce a model for a box or other package that can be used to contain the items when placed in the arrangement for which the measurements were obtained by the measurement system 102.
An example of a packaging production machine 104 can be a box production machine that can take 15 dimensions and automatically create a box model that is cut, folded, dotted, etc., to provide the dimensions provided by the measuring system 102 when the box model is assembled. For example, packaging production machine 104 can access packaging materials 108 20 (for example, endless materials such as corrugated board or rolls of corrugated board) and cut, wrinkle, dot, punch, or case otherwise manipulate the materials or perform any combination of these, to produce a model of box or package of a particular size and shape in particular. The box or other packaging model can then be assembled and items that were previously measured using measurement system 102 can be inserted into the assembled box.
The above description is exemplary only, and in other embodiments, the packaging production machine 104 and / or measuring system 102 may have other functions or features in addition to those described in this document. For example, the packaging production machine 104 can essentially be any type of machine that can be used to dynamically produce packaging components of one or more different sizes and / or configurations. For example, the packaging production machine 104 does not necessarily need the ability to automatically design a box model. Instead, the measuring system 102 can create a box model and send message 106 or on the other hand communicate with the packaging production machine 104 such that the packaging production machine 104 is provided with the project filled box or other packaging model.
As also illustrated in figure 1, on-demand packaging system 100 is optionally configured to operate as a product filling and / or order processing system. According to an exemplary embodiment, the on-demand packaging system 100 is used in connection with a retailer or manufacturer that supplies one or more different products, although the on-demand packaging system 100 can be used in any number of other areas, including in storage facilities. For example, a retailer or manufacturer may receive an order for one or more products in an order processing mechanism 110. As an example, a consumer in a reseller or online store may order a certain quantity of products. A salesperson or order processing clerk can enter the purchase information directly into the order processing engine 110, or into one of the external applications 112 which can then pass the information on to the order processing engine 112. That information can be communicated using an electronic message 114, or in any other appropriate forms. In another example, a customer can enter purchase information directly, such as, using a web browser or another 112 application on a computing device that is connected via the internet or another network to the order processing engine 110.
With regard to the manner in which order information is received, order processing mechanism 110 may receive a request indicating that it has one or more items ordered by a consumer and to be stored and / or delivered to those consumers. Upon receiving an order or other item request, the order processing mechanism 110 optionally accesses a product information store 116 that stores price information, availability, shipping costs or other information associated with those products, or any combination of these . Order processing mechanism 110 can optionally also communicate the information it has received from the product information store to the consumer, seller or some other identified entity. For example, order processing mechanism 110 can print a receipt for the consumer, or it can send a receipt for the consumer, thereby providing an order summary, invoice, delivery tracking information or the like, which may include information retrieved from storage product information 116. Although the product information store 116 is illustrated as being separate from the order processing mechanism 110, it should be appreciated that this is a mere example. In other embodiments, the storage of product information 116 may be part of the order processing mechanism 110 and / or external applications 112.
According to one embodiment, after order processing mechanism 110 has received an order for one or more items, order processing mechanism 110 communicates with measurement system 102 or some other shipping filler component to indicate that orders packaging for the ordered products is required or requested. For example, the order processing mechanism 110 may send notice of the order to the measuring system 102 at the time the order is received, at the time the ordered items are pulled and ready for packaging or at any other suitable time. In other modalities, the measurement processing mechanism 102 can communicate with external applications 112, or with the shipment or other order fulfillment component (not shown), instead of the order processing mechanism 110. In other modalities, the measuring system 102 can be removed entirely from order processing mechanism 110 and can be a stand-alone device or system that is manually made aware that a package is desired.
With regard to the particular way in which the measuring system 102 is made aware of the need or desire for packaging, the items ordered or otherwise requested can be obtained and assembled for dispatch. As described in more detail in this document, items to be packed can be physically arranged in one or more customized arrangements. The arrangements can be made manually by a person working on a packaging line, can be carried out in an automated way (for example, using robotic arms), or in any other suitable way. After such an arrangement, the measurement system 102 can measure the customized arrangement or obtain information used to measure or obtain dimensional information related to the customized arrangement. Dimensional information can then be used by the measuring system 102, packaging production machine 104, or another suitable component to design, calculate 5 or select a box or other packaging model that must be produced by the packaging production machine 104.
While, on-demand packaging system 100 has been discussed mainly with reference to 10 satisfying a customer's request, this must be appreciated in view of the disclosure here that is merely exemplary, and that in another embodiment, the measuring system 102 can operate without any placement request. For example, measuring system 102 can receive information about a variety of objects that the owner or operator of system 100 wants to store, pack or dispatch, regardless of any specific order. In fact, system 100 can be used to produce customized packaging of any kind, including in response 20 to determine which items are to be packaged and / or how a group of one or more items must be organized within the package, for whatever reason such packaging is requested.
Turning now to figures 2A and 2B, a specific example 25 of a measurement system 022 is disclosed. The measuring system 202 is provided as merely a modality of a suitable measuring system which can, for example, be used in connection with a demand packaging system 100 of figure 1. It will be appreciated, however, that that measuring system 2 02 in figure 2 is just an example of a suitable device in connection with the systems, modules and devices of this disclosure.
Measuring system 202 in the illustrated embodiment includes an arrangement component 218, a measurement component 220 and a processing component 222. As an example, arrangement component 218 can be used to facilitate manual positioning or other positioning of one or more items to be packaged in a custom arrangement. Based on such an arrangement of items, the measuring component 220 can measure, calculate or otherwise determine the dimensional information related to that arrangement. For example, the measuring component 220 can obtain length, width and height information that can be used to determine the size of an internal cavity of a customized package that can contain the arrangement. Optionally, processing component 222 receives dimensions and / or provides a graphical interface. This interface can include, for example, the dimensional information obtained by the measuring component 220 and / or an illustration or image of the arrangement. In some embodiments, the processing component 222 can also facilitate the sending of the dimensional information obtained by the measuring component 220 or with the help of this. For example, processing component 222 can send dimensional information to a packaging production machine, or perform any other suitable function.
According to one embodiment, arrangement component 218 generally provides a structure for organizing items so as to allow measurement component 220 to accurately obtain the dimensional information of items placed on arrangement component 218 or another associated therewith. Arrangement component 218 can take any number of forms suitable for allowing such use. For example, in one embodiment, an arrangement component can be a flat surface such as a table or floor, where items are arranged. In another embodiment, an arrangement component can be a box in which these items are organized.
In an exemplary embodiment in figures 2A and 2B, the arrangement component 218 includes at least three planes, defining a three planar support device 224. According to some modalities of the present disclosure, the three planes support device 224 includes a set of three planes 226a-c attached to a support structure 228. In the illustrated example of the support device 224, the three planes 226a-c are arranged at angles of approximately ninety degrees to each other, such that each of the planes 226a-c it is generally perpendicular to the other plane 226a-c. Planes 226a — c also, in the mode of this example, intersect at a 23 0 origin. The 23 0 origin can provide a local basis from which measurements of a customized item arrangement can be made.
As described in greater detail from here on, one or more items being arranged using a three-plane support device 224 and, optionally, packaged, can be placed on the support device 224. Such items, once arranged, can also be placed stuck in place. For example, an item can be placed in the lower plane 226a and positioned adjacent to the origin 230 so that the item also engages in each lateral plane 22 6b, 22 6c. Naturally, items can be arranged in such a way that any particular item is involved only in one, two or none of the 226a-c plans. For example, an item can be placed on or among other items so as not to be involved in any of the 226a-c plans. In general, however, the variety of items arranged in the arrangement component 218 will collectively engage the lower surface 226a, as well as one or two lateral planes 226b, 226c.
In general, arrangement component 218 provides a stable base on which items can be organized and rearranged. For example, an item may be positioned in arrangement component 218 close to origin 230. If several items are to be packaged, each of the various items may be arranged manually or otherwise arranged using arrangement component 218 so that the collective customized arrangement of items is supported by plans 226a-c. Plans 226a-c can also facilitate seizure or otherwise keep the customized arrangement of items in place. Thus, arrangement component 218 is an example of a means to support a customized arrangement of unpacked items.
To further facilitate the arrangement of items in arrangement component 218, one or more of the planes 226a-c may, as shown in the illustrated embodiment, be fixed on a slope. More particularly, the support structure 228 can facilitate the placement of the arrangement component 218 on a support surface, such as the floor, table, counter or any other suitable surface. Such a surface can generally be horizontal. On such a horizontal support surface, the planes 226a-c in Figure 2A are shown to be tilted from left to right, such that an interface 232 between the lower plane 20 226a and the lateral plane 226b tilts downward from left to right. right. Thus, in the illustrated embodiment, the origin 23 0 at the interface 232 can be in a lower position with respect to a distal end 234 of the interface 232. The variation in the inclination between the origin 230 and the distal corner 25 234 can vary. For example, in one embodiment, the angle of inclination is about fifteen degrees, although such an inclination may be greater (for example, between about fifteen and forty degrees) or less (for example, between approximately zero and fifteen degrees).
A slope of one or more of the planes 22 6a-c, although optional, allows the three planes support device
224 of arrangement component 218 to make use of gravity to position and protect items in a particular arrangement. For example, gravity can act against an item placed on the lower surface 226a of the three-plane support device 224 to cause the item to slide towards the side plane 226c. In some embodiments, an interface 236 between the lateral plane 22 6c and the lower plane 226a is also inclined. For example, origin 230 can intersect at interface 236 and be in a position that is lower than a distal end 238 of interface 236. Therefore, a group of one or more items placed on the lower plane 226a can tend to advance towards the origin 230 and be protected against both lateral planes 226b, 226c, as well as against the lower plane 226a. Using gravity in this way can not only facilitate maintenance items in a special arrangement, but can also facilitate obtaining dimensional information with a high degree of accuracy.
The size of the three-plane support device 224 can be configured as needed for any particular application. In some embodiments, a packaging production machine that operates in connection with measuring system 022 may have a maximum model size that can be produced. In this case, the three-plane support device 224 can be dimensioned to allow the items to be organized in it, to remain smaller than the maximum allowed model size. Alternatively, the three-plane support device 224 can be of other sizes. For example, a person, company, or other entity that packages items may prefer that custom packaging does not exceed a specific size for a number of reasons (for example, shipping costs, difficulty in assembling the packaging, etc.), and the device support plane of three planes 224 can be dimensioned accordingly. In addition, several three-plane support devices 224 or other types of components of a measuring system can be used in a single packaging line, which can be of different sizes for use with different arrangements of items to be packaged, item sizes to be packaged and the like.
As previously noted, the support structure 228 can be used to position the planes 22 6a-c in a desired position, such as in a desired position with respect to a horizontal support surface. To facilitate such an arrangement, the support structure 228 may include a frame made of several horizontal and / or lateral components. For example, the support structure 228 of figures 2 and 2B defines a structure with a set of vertical supports 240a-d and a set of horizontal supports 242a-d.
With respect to an illustrated embodiment, the vertical supports 240a-d attached to the corresponding horizontal supports 242a-d and to the lower plane 226a. In this embodiment, one or more of the vertical supports 240a-d can be of different sizes. For example, the vertical support 240a can be longer than the length of any of the vertical supports 240b-d, while the vertical support 240d can be less than any of the vertical supports 240b, 240c. Vertical supports 240b, 240c can be about the same length, although this is not necessarily the case. Predicting the lower plane 226a the upper portions of the vertical supports 240a-d, the different lengths of the vertical supports 240a-d can cause a slope or inclination in the lower plane 226a in a desired manner. It will be appreciated, however, that the support structure 228 can use other mechanisms to cause a desired inclination, such as causing a lower profile or thickness of the lower plane 226a to change, such that each of the vertical supports 240a d can be approximately the same length. In some embodiments, the support structure 228 can provide a support that does not tilt in one or more directions, the support structure 228 can include more or less than four vertical supports 240a-d, or can even be eliminated entirely .
Although an inclined support device is not required, the inclined three-plane support device 224 224 can offer several desirable features.
For example, as discussed earlier, tilting a three-plane support device 224 can facilitate the alignment of items on it. In particular, modalities 10 of a measurement system that includes a generally inclined surface may require a user to manually align one or more items taking time to produce an accurate measurement. The three-plane support device 224 may, however, use planes 226a-c, 15 in conjunction with their inclination to allow the items to slide into the most efficient place to allow accurate measurements to be obtained. It should be appreciated, however, that it is not necessary for items to slide freely in relation to plans 226a-c. For example, in one embodiment, a coating or coating reinforcement surface can be applied to one or more of 226a-c in order to wrap the arranged items and reduce the likelihood that such items will inadvertently move while the component measurement 220 obtains the 25 desired dimensional information.
As shown in figures 2A and 2B, measurement system 202 may include a measurement component 220. Measurement component 220 may include any number of different types of devices or structures and may facilitate obtaining dimensional information for one or more items arranged using arrangement component 218. According to an example, measurement component 22 0 includes an imaging device 246, such as a three-dimensional camera or scanner, although any number of images or other devices can be used.
In this embodiment, the imaging device 246 is extended relative to the three-plane support device 224 using a vertical support 248. The imaging device 246 may have a lens or other imaging component that can view all or part of the lower planes 226a and can be used to obtain measurements or other dimensional information of items arranged within the three-plane support device 224 (for example, using origin 230 as a base). For example, if one or more items are arranged on the bottom surface 226a, the imaging device 224 can measure or obtain data that can be used to calculate the length, width and / or height information of the arrangement of the items. For example, a maximum length can be the maximum distance that an arrangement extends in a direction normal to the lateral plane 226b, while the maximum width can be the maximum distance that an arrangement of items extends in a direction normal to the lateral plane
226c. The maximum height may include the maximum distance, which extends the arrangement of items in a normal direction to the lower plane 226a.
The measuring component 220 and the imaging device 246 can vary in a number of ways. For example, according to one embodiment, the imaging device 246 may be a moment of the flight camera. A flight camera time can be used in some modalities to provide a three-dimensional image, measure or calculate the time it takes for light to reflect objects. A flight camera time may be desirable for several reasons, but it is not mandatory for all applications. For example, a camera flight time has recently become economically competitive for scanning and other camera technologies. In addition, a camera flight time can be used to gather information in real time or other information very quickly and with a high degree of accuracy. For example, all data points, which create a point cloud used to determine dimensional data, can be measured at the same time, thereby improving the speed of scanning technologies that measure only one point or area at a time, and in then compile the information together. A type of flight camera time suitable for the applications described in this document is produced by IFM Efector. Such a camera can use the time of flight principles to obtain a pixel-based image, with each pixel representing a flight measurement time and providing a digital, analog, or other.
Additionally, as the items can be precariously stacked, a time of flight camera can measure all items at the same time, without having to move the objects or the sensor / scanner relative to the others to produce a complete point cloud of dimensional data. An alternative solution contemplated within the scope of this disclosure can align the items in a particular way and then move a laser or other scanner around the items to obtain measurements, or move the items in relation to the scanner. While this can be used to obtain the item and arrangement of measurements, a camera flight time or other imaging device that obtains a complete image at once, can simplify the mechanisms needed to perform the measurements and can also make the process cheaper. A flight camera time like this can provide significant savings in time and / or cost. The imaging device 246, however, can be any other type of scanner, camera, imaging device, measurement tool or the like that can be used to obtain dimensional images or information.
The imaging device 246 can directly calculate the dimensional information, although in other embodiments the imaging device 246 can provide data, then aggregated by a separate component 'and used to determine the dimensional information. For example, in Figure 2A, imaging device 246 is connected to processing component 222. Processing component 222 can, for example, receive data 5 provided by imaging device 246 and combines the received data into a three-dimensional image (for example , using a software application, hardware, firmware or any combination of these to interpret the results).
In other modalities, the imaging device 246 can be another type of camera or scanner, can use one or more laser beams to scan the arrangement and obtain information related to the dimension, can use, x-ray, sonar, ultrasonic or other technologies or any combination of these materials.
In yet another embodiment, measurement component 220 may include a mechanism for moving one or more of the planes 226a-c, or other plans that collaborate with it. For example, additional movable panels can be placed on opposite planes 226a-c. These panels can walk on a track or be movable manually or automatically. Once an arrangement of items is configured in a desired manner, the panels can be moved manually or automatically to wrap the distal ends of the arrangement. Based on the position of the panels, the dimensional information 25 related to the height, width and length of the arrangement can be obtained or further processed.
Whatever type of measuring component 22 0 is used, measuring component 220 can obtain information related to the dimensions of the length, width and / or height of the arrangement on the support device 224, although other information can also be obtained. . For example, the measuring component 220 can identify curvatures of the arrangement for the formulation of a curved package or an irregularly shaped package. Measuring component 220 can also obtain weight or other information. Once this information has been determined, the measuring component 220 can communicate with processing component 222, to provide processing component 222 with information about the dimensions or other configuration of the arrangement of one or more items in the support device 224.
In Figure 2A, the measuring component 220 is shown to be coupled to the processing component 222 and the measuring component 220 can provide all the information obtained for the processing component 224. The information can be provided in any suitable way. For example, in one embodiment, measuring component 220 is connected to processing component 222 via one or more wires (for example, parallel or serial connections) or other physical connectors. In other embodiments, the measuring component 220 can be connected to the processing component 224 using a wireless connection.
The processing component 222 can be used to analyze the information provided by the measuring component 220, to send the information to a packaging production machine, to provide visual information for items arranged by the operator on a supporting device 224, or for any another suitable end. For example, Figure 2A illustrates a processing component 222 as including a display device 250. Display device 250 can be used, by way of example, to display a user interface for providing information to a user and / or receiving instructions or other information from a user.
Figure 2C illustrates in detail a user interface 252 according to a merely exemplary embodiment of the present disclosure. In fact, in some embodiments, no user interface is provided. As shown in figure 2C, an exemplary user interface 252 can include any number of different types or arrangements of components. Each such component is optional, but can be provided to facilitate the use of the 202 measurement system by a user.
In Figure 2, the graphical user interface can include a graphical representation 254 providing visual symbols that represent the arrangement of the items on a supporting device. The graphical representation 254 itself can also take any number of different forms. For example, the graphic representation 254 can be an image of the arrangement of the items, an illustration of the general dimensions, or include information. In one embodiment, the graphical representation 254 includes a time image of flight data retrieved for a time from the flight camera.
In some cases, the 252 user interface may also include textual or other elements. In figure 2C, for example, user interface 252 includes textual information in the form of dimensional information 256. In particular, according to one aspect, dimensional information 256 is provided to indicate the length, width and height of the arrangement of the items in a component. arrangement. The 256 dimensional information can include additional information or something else. For example, weight or volume information can also be included.
Dimensional information 256 can be provided on a continuous, periodic or on-demand basis. For example, as the items are arranged using the arrangement component 218, an imaging device can constantly obtain the 256 dimensional information, or can obtain that information with a certain frequency. The communication between the imaging device and the processing component 222 can reflect such an operation, such that the dimensional information 256 can constantly change in the case of an imaging device operating constantly, or can change at specific intervals in the case of an imaging device that gets information periodically.
In some cases, however, the imaging device can obtain dimensional data only upon request. For example, user interface 252 includes input 258 in the form of a measurement command button, although any suitable input can be used. A user can select input 2 58, which can trigger a message sent to an imaging device, which then obtains dimensional information at a specific point in time. Thus, a user can control the operation of the 252 user interface imaging device.
In other cases, entry 258 can be used for other purposes. For example, an imaging device may be operating continuously or periodically. By selecting entry 258, the processing component can determine that the most recent dimensional data is the final data, and in response can send the final dimensional data to a packaging production machine.
The 252 user interface optionally includes any number of other elements or features. As shown in figure 2C, for example, in a mode of a user interface 252 it may include a window or a partition 260 that identifies different styles of packaging available. Using window 260, a user can obtain information about the different packaging styles that are available. Window 260 can also be used as an entry in some cases, such as allowing a user to identify a specific type of packaging desired. In this case, the 252 user interface can also be used to calculate the design of a packaging model corresponding to the selected project and the dimensions determined, or it can relay those selections to a packaging production machine. In some cases, the user can select from different packaging styles to determine differences that may exist in production based on a specific project. For example, depending on the packaging design, and even where a package is generally the same size in general, a type of packaging model may have an associated higher or lower cost. For example, certain packaging styles can be more or less expensive than others in terms of assembly time, material costs, assembly costs, production time and the like. Information about different options may, in some cases, be displayed in the 252 user interface to allow the user to determine which style of box may have the lowest cost, highest protection value or other feature. In some cases, the information can be used by a user to determine that an alternative item mechanism may be desired. Other information, such as a history window 262, can also be included to identify previous information acquired and sent to a packaging production machine.
Turning now to Figure 2A, when processing component 222 has dimensional information accessed - as received directly from measurement component 22 0 or as determined by processing data received from processing component 222 - dimensional information can still be processed in a number of ways . For example, as discussed in this document, processing component 222 uses the information in one embodiment to create a box or another packaging model that can be produced by the packaging production machine. Processing component 222 can then send a message to a packaging production machine that includes the design of the model, or enough information to allow the packaging production machine to determine which project to produce. In another embodiment, the processing component 222 sends the dimensional information to a packaging production machine and allows the packaging production machine to create a packaging model that has dimensions suitable for the arranged items.
While, the processing components 222 in figure 2A is illustrated as a general purpose computing device, it should be appreciated that this example is illustrative only and does not necessarily limit the present disclosure. The processing component 222 can include any type of general purpose or special computer as described in this document. In fact, as noted in this document, the processing component 222 can in some embodiments be integrated directly into the measuring component 220 or into a packaging production machine.
In addition, although the description above describes the measuring component 220 to obtain dimensional information and provide such dimensional information to the processing component 222, it will be appreciated that this is only exemplary. For example, in other embodiments, measurement component 220 can capture an image or obtain other data, but it cannot determine dimensional information. The captured data can be supplied to the processing component 222 and the processing component 222 can determine the dimensions of the array in relation to the supporting device 224. In these or other embodiments, the measuring component 22 0 essentially acts as a sensor that is connected to the processing component 222. Furthermore, as a measuring component 220, processing component 222 and arrangement component 218 are illustrated as separate units, it will be appreciated in view of the disclosure here and / that one or more of the measuring component 22 0, arrangement component 218 and processing component 222 can be combined or eliminated. For example, the imaging device 246 can be any appropriately sized data acquisition device and, optionally, includes processing capabilities, such that imaging device 246 provides the functions of measurement component 220 and processing component 222.
Moving now to Figure 3, an example method 300 of producing customized packaging is provided. As described, method 300 may include several optional acts and / or steps performed by one or more components of a customized packaging system on demand. The acts and steps of method 300 will be described with respect to measuring systems 102 and 202, and the packaging production machine 104 of figures 1 and 2 A,
although such acts and steps can in alternative or additionally to be performed by others components or systems.According represented in figure 3, the method 300
includes a step of determining that one or more items have been arranged in a custom arrangement (step 302). For example, one or more items can be arranged on a three-plane support device 224 and the measuring component 220 can detect the presence and / or position of one or more items. Alternatively, an input, such as a physical button or a software-based button, can be pressed by an operator of measurement component 220 and / or processing component 222 that requests a measurement of an array of items, thus indicating that an custom arrangement has been produced and that custom packaging is desired. Therefore, determining that one or more items were ordered in step 3 02 may indicate that the items are currently arranged, or that a final arrangement has been obtained, and / or that customized packaging is desired for the final arrangement.
Method 300 also includes a step of performing a three-dimensional digitization of an arrangement (step 304). For example, in response to a user of measurement system 202, input selection 258 on user interface 252 performs processing component 222, processing component 222 may request that imaging device 246 capture a three-dimensional image or otherwise obtain three-dimensional data about an array of items on the assist device 224. Alternatively, the imaging device 246 can operate in real time and can continuously provide a three-dimensional scan of an array of items, so that input selection 258 or some other option simply select the relevant data for a scan at a specific point in time, but without explicitly asking for the scan to be performed. The type of three-dimensional scan may vary based on the capabilities of the imaging device 246 and / or measurement component 220. For example, a three-dimensional scan may include a complete image of the array, although any capture of the information from which the dimensional information ( for example, height, width, length) can be calculated can be properly considered a three-dimensional scan. Thus, a three-dimensional scan can occur substantially at a single point in time, without the need for measurements in different parts of the arrangement of items at different points in time.
Additionally, or, alternatively, the arrangement dimensions of the items can be calculated (step 306). For example, the imaging device 246 can take an image (for example, a scanned image made up of incremental images, or a single image taken at once) of the array positioned on the assist device 224. The image can be transmitted to the imaging component processing 222, which then executes one or more instructions executable by computers to interpret the image or other data and calculates the dimensional attributes of the arrangement on the three-plane support device 224. Of course, in other modalities, the measuring component 220 you can directly obtain the dimensions of the arrangement of the items and step 306 can still occur as part of the scan of the arrangement in step 304. In this way, the calculation of the dimensions of the arrangement can be performed after or simultaneously with the three-dimensional digitization being performed, or without producing a three-dimensional scan.
Calculating the dimensions of the arrangement of the items can also take other forms. For example, in one embodiment, a package may be damaged and it may be advantageous to repackage such items. A damaged package can have tears, holes, or it can be partially dented creating lumps. Regardless of the type of damage, the damaged packaging can be placed in the support device for alignment and measurement. A rectangular shape may be preferable for the packaging, and when the image is calculated, processing component 222 may take into account that the packaging is damaged. For example, the imaging device 246 can obtain an image that identifies a bulge in the damaged package, and the processing component 222 can determine the size of a box needed to package items without the bulge. Thus, the processing component 222 can calculate the dimensions of the image and, optionally, modify the dimensions to count the package being damaged. The calculations can then be used to estimate a packaging model that can replace the damaged packaging, thus allowing a new packaging model to be produced and the contents of the damaged packaging to be transferred to a new package.
Method 300 can also include creating the packaging model design using the calculated dimensions (step 3 08). For example, a packaging production machine 104 can receive a message 106 from process component 222 of measuring systems 102, 202, and message 106 can provide the dimensions of a customized arrangement of items manually, robotically, or otherwise placed on the three-plane support device 224 or some other type of measuring system 102. Upon receiving message 106, the packaging production machine 104 can automatically or upon request design a suitable packaging model to provide the desired dimensions. Such a packaging model can generally correspond to the dimensions received in message 106. The internal compartment of the packaging model can have dimensions configured to correspond exactly to those measures or calculated in step 306, although in other modalities, a certain tolerance can be added to facilitate the insertion of the items arranged in the packaging. Other account changes for internal vs. external differences the external dimensions of the customized packaging or other factors can also be considered.
Accordingly, in one embodiment, the packaging production machine 104 can receive the dimensions of the packaging, and can then create designs of the packaging model itself. Alternatively, measuring systems 102, 202 can create the packaging model. For example, when calculating the dimensions, the processing component 222 of the measuring system 202 can create the packaging model and send the completed model design to the packaging production machine 104 in message 106.
Creating the packaging model, if performed by the packaging machine 104, the measuring systems 102, 202 or some other entity of a demand packaging system may include following a previously used model, or performing a new calculation for a model. For a new model, the new model can be created automatically by the packaging machine 104 or another component, such that the amount of cardboard or other material needed is automatically determined together with the desired locations for cuts, creases, dotted lines, perforations or other resources that can facilitate the assembly of the packaging of a model in a complete packaging suitable to receive and store the items arranged in the scanned / photographed arrangement.
Any appropriate method can be used to automatically and / or dynamically create the model. According to one embodiment, packaging machine 104 may have access to packaging materials 108 in the form of infinite materials such as rolled or continuous corrugated cardboard. Such continuous wavy paelon can be accessible ί ⁴⁷
I *.
!
in one size or in multiple sizes. As such a design is being produced (for example, by the packaging machine 104 or processing component 222), the design itself can be optimized based on available materials. This optimization can take into account the desire to minimize the use of corrugated board or other materials taking into account the different widths, sizes or quantities of materials that are available. Thus, measuring systems 102, 202 and / or the packaging production machine 104 can consider different options to determine a packaging model close to the ideal that reduces the amount of corrugated cardboard or other packaging materials that are used, or factors that reduce costs and assembly or production time.
Other requirements or factors can also be considered. For example, a package may have a minimum size restriction. This can be for a variety of reasons, including a restriction due to the need to place a shipping label on a packaging panel.
In addition, automated tape sealers and bonding devices can create size restrictions that are considered in optimizing the design and packaging size. For example, a tape sealer can only operate on packages with certain proportions without blockages.
As noted above, creating packages using dimensional information can also include estimating the dimensions of a package that can replace a damaged box.
Method 300 also includes a step of producing a packaging model (step 310). For example, based on
a model of project, the machine 104 can to feed materials of packaging 108 and cut or still produce a model of a determined size and form.It will be appreciated in view of disclosure given in this document that method 300 here provided can like this
provide a method by which an order or request for specific items can be received, and from which a box model or other packaging model specific to those orders can be automatically or dynamically designed and / or produced, without the need for manual insertion of desired dimensions or the need to simply use an available package size and fill it with excess fillers to protect the contents of the package. For example, after arranging items manually or otherwise on the assistive device 224 and optionally providing an indication that the arrangement has been completed, the customized on-demand packaging system 100 can use method 300 to automatically scan and measure the arrangement, create a customized packaging and produce an appropriately sized packaging model, optionally, without any human intervention. Thereafter, the customized packaging can be assembled and then manually or automatically loaded with identified items to be packed placed in the packaging in the same arrangement used to obtain the dimensions for the customized packaging.
In still other embodiments, however, some human intervention or other manual intervention may be desired before a packaging model is designed and produced. For example, in one modality, there are different models available to be packaged and each possibility can have different advantages. In some modalities, an operator of the 100 system can therefore provide some input on which the option must be selected for customized packaging. For example, the processing component 222 can identify different box models that can be produced to provide the desired dimensions for a precise adjustment of the arranged items. This identification can be provided graphically, audibly or otherwise and allows an operator to view or access information about the different packaging designs available and select one of the available designs. The operator can potentially be provided with a suitable rectangular design and an appropriate cylindrical design, or otherwise be able to choose which model is desired for the different sizes, shapes and styles of the package. Alternatively, different designs can be produced to use different amounts of corrugated board based on, for example, a particular packaging style.
While, an operator may choose to minimize the use of packaging materials, in other cases a weight, fragility or other aspect of the items arranged may weigh in favor of using a more robust packaging style.
Alternatively, rather than providing the user with a desired design or style for a package, the selection can be performed automatically (for example, based on predetermined settings or preferences). For example, an administrator or operator can specify certain conditions under which specific types of boxes (for example, rectangular vs. cylindrical, normal vs. heavy weight, etc.) should be used. The packaging machine 104 or measuring system 102 can then automatically select a design based on such predetermined settings or preferences.
Additionally, while the previous discussion largely refers to the manual positioning of items on the support device 224, this is only exemplary. In other modalities, other types of support devices can be used and / or arrangements can be created. For example, in one embodiment, a support device can be a conveyor that carries a single material or several materials in the direction of a packaging line. Each item, or arrangement of items, can pass through a camera, scanner or other imaging device that produces its dimensions. When all the items to be packed together have been digitized, the measuring system 102 can calculate the complete dimension of the arrangement of the items. Calculating the complete dimension of the arrangement of the items can include a 222 processor component that produces a virtual simulation or a model of how the different objects can be arranged properly. A processor component 222 that works in this way can thus try various arrangements or use an algorithm that generates an ideal arrangement, or something close to that, the arrangement of the items can be difficult or time consuming to be reproduced manually by a person to reproduce. Once the ideal arrangement has been produced - virtually or physically - the dimensions can be calculated and used to create a box model. Thus, even if an arrangement is virtual, the virtual arrangement can be produced based on images and real-time calculations of the individual item or groups of items. In the case of a virtual arrangement, processor component 222 can also produce instructions for the packaging line to learn how to arrange items in a simulated manner.
Other times, purely manual arrangements of all items may be preferred. For example, some objects can be flexible, they can have empty spaces in which other objects can be inserted, etc. These features can make automated arrangements more complicated. For example, a shirt that can be packed with other items can be flexible enough to allow the shirt to fit into different spaces of different sizes and shapes. This flexibility can hamper the automated determination of an ideal packaging solution, as there may not be any fixed shape or size for the shirt. Thus, in some cases, the manual arrangement can be used to solve the puzzle problem that makes some simulations difficult.
Now moving on to figures 4-8C, particular illustrations are provided to illustrate more clearly the exemplary methods for arranging items and / or producing customized packaging based on customized arrangements. It will be appreciated that the exemplary arrangements and packaging models in figures 4-8C are provided merely as general examples of items and packaging designs, and that other items, item quantities, item shapes, box shapes, box designs , and other resources are included in the scope of this disclosure.
Figure 4 illustrates an example group of five items 401a-e that can be packed together in several different customized arrangements, and then packed in such arrangements. For example, a consumer can place an order requesting that each item 401a-e be delivered to a specific destination. It may be difficult, if not impossible, to anticipate that any order will include items 401 a-e exactly. As a result, it is likely that there will be no packaging specifically designed to contain an arrangement of items 401a-e as precisely as desired. In this sense, to provide packaging that allows a precise fit for a specific arrangement of 401a-e items, and that can, for example, reduce the risk of damage or loss of 401a-e items, a customized packaging can be developed (for example , using method 300 in figure 3).
To produce customized packaging, items 4 01ae can be arranged in a number of different ways. For example, figures 5A-5C each illustrate a different respective arrangement 403a-c that can be produced, for example, by manually arranged items 401a-e. Such items 401a-e can be orange in any suitable location, including a device similar to the three-plane support device 224 (figure 2A). Using method 300 of figure 3 or another method suitable for producing a customized package on demand, box models 405a-c of figures 6A-8C can be produced. To also understand a way of assembling box models 405a-c, the panels are labeled AL in a disassembled state and with AH labels in the assembled state, as corresponding AL panels are illustrated on the undersides of the respective assembled packages 405a-c . In addition, various dimensions related to the width (x), length (y) and height (z) are shown on the disassembled case models 405a-c, as well as on the coordinate axes for 405a-c case models.
As will be appreciated with respect to the arrangement of figures 5A-5C and the box models of figures 6A-8C, any number of possible arrangements can be made of the same items (for example, five items 401a-e), with each possible arrangement having individual dimensions that can be measured, calculated or determined. Such dimensional information can then be used to produce a box model of a size corresponding to the specific arrangement of items.
Each arrangement can have a desirable or undesirable effect on the packaging to be created. For example, each 403a-c arrangement can have different combinations of height, width and length dimensions. If the same general packaging design is used for each of 403a-c arrangements, packaging models can vary widely. As a result, the arrangement can have an effect on the cost of packaging. For example, some arrangements may increase the amount of packaging material used to produce a packaging model, while other arrangements may have a larger volume, thereby resulting in an increase in the quantity of filling materials to be inserted into the packaging.
)
As an example, an arrangement resulting in the packaging model 405a of figure 6 or packaging model 405c of figure 8 can be determined to be superior to an arrangement resulting in packaging model 405b of figure 7A. For example, based on the dimensions of items 401a-e and their arrangements, the 405b packaging model may require fourteen percent more packaging material (for example, cardboard) than the 405a or 405b packaging model. In addition, the volume of the mounted packaging model 405b is also significantly higher. In the illustrated mode, the packaging model 405b has a volume of at least thirteen percent greater than the volume of the assembled model 405a or 405c, such that there may be an increase of at least thirteen percent in the amount of filling or internal packaging material that is also used for the 405b production model.
Between packaging models 405a and 405c of figures 6A-8B and 8A-8B, differences in material cost and volume can be considered marginal. For example, in the illustrated embodiment, the packaging model 405a may result in a lower packaging material cost, whereas the packaging model 405c may result in a lower volume packaging. In particular, the packaging material savings for packaging model 405a are in the order of half a percent, while the volume savings for packaging model 405c over model 405a is approximately one and a half percent. Thus, there is less space within the 405c box model for items to move or potentially break and therefore less need to use internal material, although there is no corresponding increase in the amount of packaging materials needed to produce the current model .
As will be appreciated, the examples of models 405a-c in figures 6A-8B are merely examples of some of the possible models that can be produced for the arrangement of items 401a-e. In addition, while different collections of items can also be arranged, an infinite number of arrangements and box models can be produced on demand using the systems, methods and devices disclosed here.
In this sense, the efficiency and accuracy of the packaging described here can be limited only by manual or robotic arrangements of the items. For example, as discussed above in figures 6A-8B, a user can arrange the items in a number of ways and can try to arrange the items in an ideal or near-ideal arrangement that provides a generally straight shape for insertion into a customized package. In some cases, the packaging can be customized to a certain size such that workers on a packaging production line do not need to select large packaging that may cause the risk of damage or loss of items or that require internal packaging materials to reduce this risk.
While the preceding discussion refers to the customization of a box for a particular order or other group of items, it should be appreciated that the methods described can also be easily adapted for other uses. For example, according to one modality, a measuring system may not be connected to a packaging machine. When items are arranged and measured, a part of a measurement system (for example, processing component 222) can access an information store that identifies which boxes of standard or predetermined size are available. The measurement system can then make a recommendation as to which standard size box should be used, so that packaging line workers do not have to guess which package will be used, and can instead use a box already available for sufficiently accurate packaging. In other modalities, the measurement system can be connected to the packaging production machine, but you can order a standard size box instead of a custom box.
In this sense, while one modality of the present disclosure is related to the dynamic production of a customized packaging specifically for certain items, another modality is dynamically related to identifying which of the various boxes already available or already designed, are most appropriate for a group of items.
The discussion in this document refers to a number of methods and steps and method acts that can be performed. Note that although the steps and acts of the method can be discussed in a certain order or illustrated in a flow chart as occurring in a certain order, no particular ordering is necessarily required unless specifically indicated or necessary, because one act is dependent on another act being completed before the act is performed.
The modalities of the present disclosure may comprise or use a general purpose or specific computer including computer hardware, such as, for example, one or more processors and system memory, as discussed in more detail below. The modalities within the scope of the present disclosure also include computer-readable and other physical means for loading or storing data structures and / or instructions executable by computer. Such computer-readable media can be any available media that can be accessed by a general purpose or specific computer. Computer-readable media that store instructions executable by computers are physical storage media. Computer-readable media that carry instructions executable by computers are transmission media. Thus, by way of example and not limitation, disclosure modalities may comprise at least two distinctly different types of computer-readable media, including at least one computer storage medium and / or transmission media.
Examples of computer-readable media include RAM, ROM, EEPROM, CD-ROM or other optical storage disc, magnetic storage disc or other magnetic storage devices, or any other transmission medium that can be used to store the code of the desired program means in the form of instructions executable by computers or data structures and which can be accessed by a general purpose or specific computer.
A network is defined as one or more data links that allow the transport of electronic data between computer systems and / or modules, mechanisms and / or other electronic devices. When information is transferred or provided over a network connection or other communication (whether wired, wireless or a combination of wired or wireless) to a computer, the computer correctly views the connection as a means of transmission. Transmission media may include network and / or data links, carrier waves, wireless signals and the like, which can be used to execute the desired program code in the form of instructions executable by computers or data structures and which can be accessed by a general purpose or specific computer. Combinations of physical storage media and streaming media should also be included in the scope of computer-readable media.
Additionally, when reaching various system components, program code in the form of instructions executable by computers or data structures can be transferred automatically from the transmission medium to the computer's storage medium (or vice versa). For example, data structures or instructions executable by computers received on a network or data link can be buffered in RAM inside a network interface module (for example, a NIC) and then eventually transferred to the computer system RAM and / or computer storage media less volatile in a computer system. Thus, it must be understood that storage media per computer can be included in the components of the computer system that also (or even mainly) use transmission media.
Computer-executable instructions include, for example, instructions and data that, when executed on a processor, cause a general-purpose computer, special-purpose computer or special-purpose processing device to perform a particular function or group of functions . Computer executable instructions can be, for example, instructions of intermediate binary formats, such as assembly language, or even source code. Although the subject has been described in specific language of structural features and / or methodological acts, it is to be understood that the object defined in the attached claims is not necessarily limited to the resources described or acts described above, nor the performance of the acts or steps described by components described above. Instead, the remedies and actions described are disclosed as exemplary ways of enforcing the claims.
Those skilled in the art will understand that modalities can be practiced in networked computer environments with many types of computer system configurations, including personal computers, desktop computers, portable computers, message processors, handheld devices, multiprocessor systems. , programmable or microprocessor-based or programmable electronics, network computers, minicomputers, mainframe computers, cell phones, PDAs, pagers, routers, switches and the like.
The environmental modalities of local computers and systems can also be practiced in distributed, where remote systems, which are connected (by wired data links, wireless data link, or by a combination of wireless and wired data links) over a network, both perform tasks. In a distributed computing environment, program modules can be located on both local and remote memory storage devices.
Those skilled in the art will also appreciate that the modalities of this disclosure can be practiced on special proposals or other computing devices integrated within or coupled to packaging machines, whether by a wireless connection or wired connection. Exemplary packaging machines can include machines that cut or crease packaging materials to form packaging models. Exemplary packaging machines suitable for use with the modalities of this disclosure can also directly, or indirectly, execute the program code that allows the packaging machine to accept dimensional inputs and create a customized packaging model based on the input. These entries can be supplied manually or, as described in this document, they can be provided by a packaging customization mechanism that, for example, automatically determines the required dimensions. In some modalities, the packaging customization mechanism can also be incorporated into the packaging machine that cuts customized packaging models, while in other modalities the mechanism is separated from the packaging machine and communicatively coupled to it.
Although the foregoing modalities have been described in detail by way of illustration and example, for the sake of clarity and understanding, certain changes and modifications will be obvious to those skilled in the art of disclosure. The described modalities should be considered in all aspects only as illustrative and not restrictive. Thus, all changes that are within the meaning and equivalence range of the claims are to be adopted within their scope.

权利要求:
Claims (20)
[1]
1. Arrangement and measurement system, FEATURED for understanding:
a support element configured to receive and stabilize an arrangement of one or more physical items, said support element including:
a base surface; and at least one side surface connected to said base surface, where said at least one side surface and said base surface are oriented with respect to an origin; and an image component, where said image component is configured to obtain dimensional information related to said origin, said dimensional information having at least one size of said arrangement of said one or more physical items stabilized by said element of support.
[2]
2. Arrangement and measurement system according to claim 1, CHARACTERIZED by the fact that said at least one side surface includes at least two side surfaces, each of said at least two side surfaces being generally perpendicular to the said base surface, and where said base surface and said at least two surfaces collectively intersect at said origin.
[3]
3. Arrangement and measurement system according to claim 1, CHARACTERIZED by the fact that said base surface is inclined in at least one direction.
[4]
4. Arrangement and measurement system according to claim 1, CHARACTERIZED by the fact that said surface of the base is inclined in at least two directions.
[5]
5. Arrangement and measurement system according to claim 4, CHARACTERIZED by the fact that said surface of the base is inclined in two directions in the direction of said origin.
[6]
6. Arrangement and measurement system according to claim 4, CHARACTERIZED by the fact that said image component includes a three-dimensional scanner.
[7]
7. Arrangement and measurement system according to claim 6, CHARACTERIZED by the fact that said three-dimensional scanner includes a flight camera time.
[8]
8. Arrangement and measurement system according to claim 1, CHARACTERIZED by the fact that said image component is communicatively coupled to a packaging production device, and where said image component is configured to transmit said dimensional information to be used by said packaging production device.
[9]
9. Arrangement and measurement system according to claim 8, CHARACTERIZED by the fact that said image component is communicatively coupled to said packaging production device by means of a
5 processing component.
[10]
10. Arrangement and measurement system according to claim 8, CHARACTERIZED by the fact that said packaging production device is configured to, after receiving the dimensions of said arrangement of said one
10 or more physical items, dynamically produce a packaging model with an internal size generally corresponding to said dimensions of said arrangement.
[11]
11. Method for creating customized packaging on demand and based on the size of the physical items for
15 placement of customized packaging, the method being CHARACTERIZED for understanding:
determining that one or more items have been placed in an arrangement on a support device;
to obtain image data from said arrangement, said
20 image representing information of three-dimensional size; and in response to obtaining said image data, dynamically designing a packaging model with an internal capacity generally corresponding to said information of three-dimensional size.
[12]
12. Method according to claim 11, CHARACTERIZED by the fact that obtaining the image data of said arrangement includes:
use a three-dimensional scanner, obtain images of said arrangement on said support device.
[13]
13. Method according to claim 11, CHARACTERIZED by the fact that it additionally comprises:
use a processing component, using said image data to compute said information of three-dimensional size.
[14]
14. Method according to claim 11, CHARACTERIZED by the fact that it additionally comprises:
use a packaging production machine in the production of said packaging model dynamically projected from one or more packaging materials.
[15]
15. Method according to claim 11, CHARACTERIZED by the fact that said support device comprises:
a three-plane support device, said three-plane support device defining an origin and
and said image data obtained being oriented in relation to said origin. 16. Method according with the claim 11, CHARACTERIZED BY fact that getting image data of
said arrangement includes displaying at least one of:
a visual representation of said image data; or said three-dimensional size information.
[16]
17. System for measuring an arrangement of items to dynamically design and create a customized packaging, the system being CHARACTERIZED for understanding:
a support device configured to receive an arrangement of a plurality of physical items;
an image component, wherein said image component is configured to obtain image data of said arrangement of said plurality of physical items; and a processing component operatively coupled to said image component, said processing component is being adapted to use said image data to obtain dimensional information related to said arrangement of said plurality of physical items.
[17]
18. System according to claim 17, CHARACTERIZED by the fact that it additionally comprises:
a user interface, where said user interface is included with, or communicatively coupled to, said processing component, where said user interface is configured to display at least part of said image data.
[18]
19. System according to claim 17, CHARACTERIZED by the fact that it additionally comprises:
a packaging production machine communicatively coupled to said processing component, wherein said packaging production machine is configured to receive said dimensional information from said processing component and uses said dimensional information dynamically producing a packaging model of a corresponding size the dictated to dimensional information.
[19]
20. System according to claim 19, CHARACTERIZED by the fact that at least one of the said processing machines or said packaging production machine is configured to automatically design, without the placement of the dimensional information by the user, the said model of packaging that when assembled has an internal capacity that generally corresponds to said dimensional information.
[20]
21. System according to claim 17, CHARACTERIZED by the fact that said support device comprises:
a three planes guide, wherein said three planes guide includes three interconnected planes oriented in relation to a place of origin, where said image component is configured to obtain said image data in relation to said place of origin.

类似技术:

---

公开号 | 公开日 | 专利标题

---

BR112012014153A2|2020-05-19|custom packaging creation based on custom item arrangements

---

BR112013014895B1|2020-12-01|system to produce customized packaging on demand

---

US9914278B2|2018-03-13|Creating on-demand packaging based on stored attribute data

---

US10402890B2|2019-09-03|Box-last packaging system, method, and computer program product

---

ES2795664T3|2020-11-24|Production optimization of packaging products

---

EP2802447B1|2018-04-18|Packaging method using a packaging system

---

CN109715500B|2021-06-22|Intelligent packaging wall

---

BR112014001519B1|2020-12-22|side-by-side production of packaging materials

---

EP3201092B1|2019-05-22|Box-last packaging system

---

RU2574966C2|2016-02-10|Creation of packing by customer request on basis of saved attribute data

---

KR20160113924A|2016-10-04|System and method for ordering of printing packing box

同族专利:

---

公开号 | 公开日

---

ES2547086T3|2015-10-01|

---

EP2509875A4|2013-10-30|

---

JP2013513869A|2013-04-22|

---

EP2509875A1|2012-10-17|

---

CN102753442A|2012-10-24|

---

EP2509875B1|2015-08-12|

---

WO2011072253A1|2011-06-16|

---

CN102753442B|2016-03-09|

---

US20130000252A1|2013-01-03|

---

PL2509875T3|2016-01-29|

---

JP5932661B2|2016-06-08|

引用文献:

---

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

---

---

US2886929A|1955-11-25|1959-05-19|Villemont Jules Andrew|Apparatus for and method of transporting and stacking sheets of material|

---

JP2941412B2|1990-11-26|1999-08-25|株式会社東芝|3D measurement method|

---

US5719678A|1994-07-26|1998-02-17|Intermec Corporation|Volumetric measurement of a parcel using a CCD line scanner and height sensor|

---

JP2921660B2|1995-10-07|1999-07-19|川崎重工業株式会社|Article shape measuring method and device|

---

US5841541A|1996-12-31|1998-11-24|Pitney Bowes Inc.|Apparatus and method for dimensional weighing utilizing a rotating sensor|

---

EP0851209B1|1996-12-31|2003-08-13|DATALOGIC S.p.A.|Process and apparatus for measuring the volume of an object by means of a laser scanner|

---

JPH10339659A|1997-06-10|1998-12-22|Hitachi Electron Eng Co Ltd|Postage judging apparatus by use of scale|

---

GB9719522D0|1997-09-12|1997-11-19|Newman Paul B D|Automated packaging|

---

US6293568B1|1998-05-22|2001-09-25|Floyd S. Butterfield|Storing and transporting flexible sheets|

---

JP3522713B2|2001-05-31|2004-04-26|本田技研工業株式会社|Basic dimensions measurement method for goods packaging|

---

US6995762B1|2001-09-13|2006-02-07|Symbol Technologies, Inc.|Measurement of dimensions of solid objects from two-dimensional image|

---

JP3742770B2|2001-11-08|2006-02-08|福見産業株式会社|Sorting method by book size and sorting apparatus by book size|

---

US6938397B2|2002-09-27|2005-09-06|Met-Tech Corp.|Package wrapping method and apparatus|

---

JP3735344B2|2002-12-27|2006-01-18|オリンパス株式会社|Calibration apparatus, calibration method, and calibration program|

---

US6850464B2|2003-02-05|2005-02-01|Quantronix, Inc.|Dimensioning system and method of dimensioning|

---

JP4373492B2|2004-04-19|2009-11-25|ニューリー株式会社|Multi-angle scanner|

---

ITMI20040831A1|2004-04-27|2004-07-27|Sitma Spa|PROCEDURE FOR FEEDING PRODUCTS OF HEIGHT AND VARIABLE LENGTH IN A CONTINUOUS PACKAGING EQUIPMENT|

---

US8294809B2|2005-05-10|2012-10-23|Advanced Scientific Concepts, Inc.|Dimensioning system|

---

US7647752B2|2006-07-12|2010-01-19|Greg Magnell|System and method for making custom boxes for objects of random size or shape|

---

US20080035390A1|2006-08-09|2008-02-14|Wurz David A|Dimensioning and weighing system|

---

US7788883B2|2008-06-19|2010-09-07|Xerox Corporation|Custom packaging solution for arbitrary objects|

---

US8334893B2|2008-11-07|2012-12-18|Honeywell International Inc.|Method and apparatus for combining range information with an optical image|

---

US8381976B2|2010-08-10|2013-02-26|Honeywell International Inc.|System and method for object metrology|

---

EP2573526B1|2011-09-20|2013-11-13|Neopost Technologies|Apparatus for sizing parcel|US8340812B1|2007-08-30|2012-12-25|Amazon Technologies, Inc.|Optimization of packaging sizes|

---

US8892240B1|2011-06-29|2014-11-18|Amazon Technologies, Inc.|Modular material handling system for order fulfillment|

---

US9818070B2|2011-07-22|2017-11-14|Packsize Llc|Tiling production of packaging materials|

---

US9098822B1|2011-10-26|2015-08-04|Amazon Technologies, Inc.|Optimization of packaging sizes|

---

US20140298759A1|2011-11-15|2014-10-09|Adaptapack Pty Limited|Packaging assembly|

---

US9896231B2|2012-01-09|2018-02-20|Packsize, Llc|Packaging station system and related methods|

---

US10402890B2|2012-01-09|2019-09-03|Packsize Llc|Box-last packaging system, method, and computer program product|

---

EP3561440A1|2012-01-09|2019-10-30|Packsize LLC|Cable-based measuring system|

---

EP3201092B1|2014-09-30|2019-05-22|Packsize LLC|Box-last packaging system|

---

US20130218799A1|2012-02-16|2013-08-22|Sebastian Lehmann|Container Selection in a Materials Handling Facility|

---

US10118723B2|2012-03-23|2018-11-06|Amazon Technologies, Inc.|Custom containers in a materials handling facility|

---

US9926131B1|2012-07-20|2018-03-27|Amazon Technologies, Inc.|Custom container stacking configurations|

---

US9315344B1|2012-07-20|2016-04-19|Amazon Technologies, Inc.|Container stacking configurations|

---

ITBO20120463A1|2012-08-31|2014-03-01|Ponti Group Holding S P A|METHOD FOR REALIZING CARTONS FOR PACKAGING AND EQUIPMENT THAT ACTIVATE THIS METHOD|

---

US20140172736A1|2012-12-19|2014-06-19|Subhasis SAHA|System and method for optimizing use of standardized shipping containers|

---

US10007889B2|2012-12-20|2018-06-26|Oracle International Corporation|Finding minimum cost transportation routes for orders through a transportation network|

---

US10043150B2|2012-12-20|2018-08-07|Oracle International Corporation|Cost and latency reductions through dynamic updates of order movement through a transportation network|

---

US10922637B2|2013-01-18|2021-02-16|Packsize Llc|Tiling production of packaging materials|

---

CN105229681B|2013-01-18|2020-12-29|派克赛泽有限责任公司|Splicing production of packaging materials|

---

WO2016176278A1|2015-04-29|2016-11-03|Packsize Llc|Tiling production of packaging materials|

---

WO2014117822A1|2013-01-29|2014-08-07|Neopost Technologies|A method and system for automatically forming packaging boxes|

---

JP6535166B2|2013-02-04|2019-06-26|株式会社ＴａｎａーＸ|Corrugated board blank manufacturing apparatus, double-sided corrugated sheet and method for manufacturing the same|

---

US20140336027A1|2013-05-13|2014-11-13|Xerox Corporation|System and method for creating customized boxes|

---

EP3461751B1|2013-08-05|2021-03-31|Packsize LLC|Packaging material as a pick item|

---

ITMO20130257A1|2013-09-20|2015-03-21|System Spa|DEVICE TO DEFINE A VOLUME OF ITEMS TO BE PACKED AND MACHINE AND ITS PACKAGING METHOD|

---

DE102014101268B4|2014-02-03|2016-09-29|SSI Schäfer PEEM GmbH|Packing procedure and pack workstation|

---

US10546264B2|2014-05-16|2020-01-28|United Parcel Service Of America, Inc.|Systems, methods, and computer program products for consolidated identification and engagement of on-demand packaging customers|

---

US10093438B2|2014-12-29|2018-10-09|Packsize Llc|Converting machine|

---

AU2016241566B2|2015-04-01|2021-01-21|F.L. Auto S.R.L.|System and method for forming a custom-sized package|

---

WO2016176271A1|2015-04-29|2016-11-03|Packsize Llc|Profiling of packaging systems|

---

EP3200036B1|2016-01-29|2020-09-02|Quadient Technologies France|Method and apparatus for optimizing automated packaging|

---

US10850469B2|2016-06-16|2020-12-01|Packsize Llc|Box forming machine|

---

EP3471953B1|2016-06-16|2020-12-16|Packsize LLC|A box template production system and method|

---

US10647454B2|2016-07-22|2020-05-12|Packsize Llc|Smart packaging wall|

---

US10696489B2|2016-12-01|2020-06-30|Packsize Llc|Balancing load among operational system zones|

---

US11242214B2|2017-01-18|2022-02-08|Packsize Llc|Converting machine with fold sensing mechanism|

---

WO2018136377A1|2017-01-18|2018-07-26|Sealed Air Corporation |Product shape analyzer for packaging solutions|

---

EP3354581B1|2017-01-31|2021-05-19|Quadient Technologies France|System and method for automating packaging of varying shipment sets|

---

CN107066730A|2017-04-12|2017-08-18|武汉中观自动化科技有限公司|A kind of method and system of packing carton drawing Automated Design|

---

US10858131B2|2017-06-30|2020-12-08|H.B. Fuller Company|Apparatus and method for activatable substrate application|

---

CN107358407A|2017-07-11|2017-11-17|明珠家具股份有限公司|A kind of data processing method and system|

---

DE102017007239A1|2017-07-29|2019-01-31|Harald Link|Method and device for producing one-piece, flat blanks from a foldable material, in particular gift wrapping paper|

---

US11173685B2|2017-12-18|2021-11-16|Packsize Llc|Method for erecting boxes|

---

EP3521006B1|2018-01-31|2020-11-25|Quadient Technologies France|Method and system for creating custom-sized cardboard blanks for packagings and method and system for automatically packaging shipment sets in boxes|

---

US11247427B2|2018-04-05|2022-02-15|Avercon BVBA|Packaging machine infeed, separation, and creasing mechanisms|

---

CN108527940B|2018-04-12|2020-01-21|曹芸畅|Method for manufacturing packaging box|

---

WO2019246344A1|2018-06-21|2019-12-26|Packsize Llc|Packaging machine and systems|

---

DE102018211388A1|2018-07-10|2020-01-16|Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.|PACKING ASSISTANCE SYSTEM, PACKING WORKPLACE AND METHOD FOR SUPPORTING PACKAGING|

---

CN109373893A|2018-08-30|2019-02-22|福建省汽车工业集团云度新能源汽车股份有限公司|A kind of method and storage equipment of calculating object package size|

---

US10954026B2|2019-06-27|2021-03-23|Westrock Shared Services, Llc|Shippers with variable depth|

---

US10705488B1|2019-09-19|2020-07-07|Coupang Corp.|Systems and methods for computer-determined efficient bagging of ordered items|

---

US20210224735A1|2020-01-16|2021-07-22|Coupang Corp.|Systems and methods for electronic management of trackable and reusable shipping containers|

---

US11267594B1|2020-05-11|2022-03-08|Amazon Technologies, Inc.|Roll-formed containers for shipping|

法律状态:
2018-07-17| B15I| Others concerning applications: loss of priority|

---

2018-07-24| B08F| Application dismissed because of non-payment of annual fees [chapter 8.6 patent gazette]|Free format text: REFERENTE A 3A ANUIDADE. |

---

2018-08-28| B08H| Application fees: decision cancelled [chapter 8.8 patent gazette]|Free format text: ANULADA A PUBLICACAO CODIGO 8.6 NA RPI NO 2481 DE 24/07/2018 POR TER SIDO INDEVIDA. |

---

2018-09-04| B151| Others concerning applications: resolution cancelled [chapter 15.31 patent gazette]|Free format text: ANULADA A PUBLICACAO CODIGO 15.9 NA RPI NO 2480 DE 17/07/2018 POR TER SIDO INDEVIDA. |

---

2020-05-26| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

---

2020-10-20| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

---

2021-04-06| B09B| Patent application refused [chapter 9.2 patent gazette]|

---

2021-06-22| B09B| Patent application refused [chapter 9.2 patent gazette]|Free format text: MANTIDO O INDEFERIMENTO UMA VEZ QUE NAO FOI APRESENTADO RECURSO DENTRO DO PRAZO LEGAL |

---

2021-10-19| B350| Update of information on the portal [chapter 15.35 patent gazette]|

优先权:

---

申请号 | 申请日 | 专利标题

---

US28596209P| true| 2009-12-12|2009-12-12|

---

PCT/US2010/059942|WO2011072253A1|2009-12-12|2010-12-10|Creating on-demand packaging based on custom arrangement of items|

---